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  • Tube Bundles for Shell-and-Tube Heat Exchangers

    Tube Bundles for Shell-and-Tube Heat Exchangers

    ASMEX PETROCHEM LLC designs and manufactures tube bundles for shell-and-tube heat exchangers of varying complexity. These products are used in the oil and gas, chemical, refining, and power industries, where heat transfer reliability and efficiency are critical.
    We manufacture heat exchange elements in strict compliance with national and international standards, such as O’z DST, ASME, TEMA, and API. Our company has an in-house engineering and design center, which allows us to guarantee accurate calculations and adherence to geometric parameters. We also comply with the international quality standard ISO 9001:2015.
    Creating solutions for heat
    At ASMEX PETROCHEM LLC, we have the people and capabilities to manufacture various types of tube systems for various technological processes. Here’s what we can do:
    Tube bundles with fixed tube sheets – ideal for stable temperatures and environments with little risk of contamination. U-shaped tube bundles are designed to allow the tubes to expand freely, preventing thermal stress at the joints.
    Floating head tube bundles are ideal for operating at very different temperatures, and they are easy to clean and maintain.
    We offer two main collaborations:

    1. New construction: We manufacture heat exchange equipment and components according to individual customer specifications, ready for use.
    2. Modernization and overhaul: We manufacture new replacements for worn tube bundles to quickly restore the operation of existing heat exchangers at your facility.

    Advantages

    We do everything – from the first calculations and development of design documentation to final assembly.
    We monitor quality – every part is checked and tested for strength and tightness.
    We use good materials – only certified steel and alloys that are not afraid of corrosion and wear.
    Our products last a long time – we use modern methods of connecting pipes, which ensure that everything is tight and reliable.
    We save energy – we calculate everything accurately to get maximum efficiency from the equipment.

    FAQ

    How long does it take to design and manufacture a tube bundle?

    Tube bundle design and manufacturing lead times are determined individually for each project. They depend on the design type (e.g., U-shaped, floating head, or rigidly mounted grids), the material, and the order volume. Thanks to our in-house design bureau, we can begin design immediately, reducing overall production time without compromising quality.

    What materials are used to manufacture piping systems?

    We select materials based on the operating conditions, pressure, and temperature specified by the customer. We use a variety of materials, including carbon steel, heat-resistant and corrosion-resistant stainless steel, and specialized alloys. All materials undergo strict quality control and are supported by supporting documentation.

    Can I order a tube bundle based on existing drawings or a sample?

    Yes, we work with both existing customer design documentation and technical specifications. If a major overhaul of heat exchangers is required, our engineers can measure the defective tube bundle, create precise working drawings, and manufacture an identical unit that complies with O'z DST, ASME, or TEMA standards.