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  • Separation systems

    Separation systems

    Separation systems are used in industrial processes where solid particles, moisture, or foreign impurities must be removed from the flow without interrupting production. Separation systems prevent pumps, compressors, and heat exchange equipment from premature wear and maintain stable process parameters at all stages of processing. They are widely used in the oil and gas, chemical, and power industries, where product purity directly impacts safety and efficiency. The design is tailored to the process characteristics, operating pressure, temperature, and actual flow rate. This ensures efficient operation of separation systems even under variable loads and unstable flow compositions. Thermoflow equipment is easily integrated into existing process lines and does not require complex site reconstruction. The implementation of such systems is, first and foremost, proactive. They significantly reduce the risk of emergency situations and minimize the number of forced maintenance shutdowns. A stable temperature regime increases the overall service life of the equipment, while the quality of the final product remains consistently high. As a result, the system operates predictably, and unscheduled maintenance costs are reduced in the long term. The products meet international quality and safety standards. You can order separation systems in Tashkent right now by calling us at the contact numbers listed on our website.

    Product Advantages

    Customized burner power design allows for precise process tuning to a specific volume of recycled reagent. Highly accurate heat exchange within the unit reduces specific fuel consumption. Technological solutions for exhaust gas heat recovery improve the overall energy efficiency of the plant, guaranteeing high-quality cleaning of working solutions.

    Product Features

    CharacteristicsValue (approximate)
    Gas Capacityup to 10,000,000 Nm³/day
    Liquid Capacityup to 15,000 m³/day
    Maximum Operating Pressureup to 32.0 MPa
    Operating Temperature Rangefrom -60°C to +200°C
    Liquid Collection Efficiencyat least 99.95%
    System CompositionCoarse filter unit, fine filter unit, automatic drainage unit
    General Standards and SpecificsIndustry requirements for modular equipment for oil and gas field development
    StandardsGOST, API, ASME, O’zDST
    Service Lifefrom 20 to 25 years

    FAQ

    How do modern separators separate fine moisture from gas?

    ASMEX PETROCHEM systems use multi-stage purification: centrifugal separation, gravity settling, and passage through string or mesh coalescers. This allows for the capture of even the smallest liquid droplets and aerosols, preparing the gas for transportation or further processing in accordance with international quality standards

    What is the difference between two-phase and three-phase separation?

    Two-phase systems separate the flow into gas and liquid. Three-phase separators additionally separate the liquid phase into oil (condensate) and formation water. For fields in Uzbekistan with high water cut, three-phase separation is a mandatory step, allowing for the immediate removal of water for treatment or injection into the formation.

    Is it necessary to shut down the system to clean the separator of sand and sludge?

    Our units are equipped with automatic bottom flushing systems and drain valves to remove mechanical impurities under pressure. This allows for continuous operation of the separator, without opening hatches or manual cleaning, increasing equipment utilization and personnel safety.