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  • Horizontal band vacuum filter

    Horizontal band vacuum filter

    Product Review:

    Horizontal band vacuum filter is an effective facility used for separation of hard and fluid media, wherein filter cloth is used as filtering medium, but separation is attained by combining material gravity and vacuum inhausting. The unit operates in continuous mode and integrated round rubber tape is used as vacuum-chamber. Round rubber tape is powered by engine for continuous operation, but filter cloth is laid on tape synchronously. The tape generates a water film, the contact with equipment vacuum valve produces sealing. The suspension is evenly distributed over the filter cloth via the cloth feeder.

    When the vacuum system is activated, a vacuum filtration zone is formed on the rubber tape and the filtrate flows through the filter cloth, is collected in grooves on the rubber tape and enters the vacuum chamber through small holes. The solids are trapped on the filter cloth, forming sediment on the filter. The liquid flowing into the vacuum chamber is discharged through a gas-water separator. As the rubber tape moves, the generated residues fall into the washing and drying zones, which are located in series. The filter cloth and rubber tape are separated from each other and the filter cakes are discharged onto the discharge roller. The filter cloth is cleaned and then passes through a set of support rollers and leveling devices prior to re-entering the filtration zone for the next filtration cycle.

    Equipment Features:

    It can feed, filter, wash, dewater and regenerate filter cloth in a continuous and automatic manner, providing a high automation level. Multi-stage washing can be applied in parallel or countercurrent mode, and the filtrate and washing liquid can be collected separately. It is suitable for low filtration efficiency and high viscosity materials, providing fast thin-layer filtration. The equipment has a modular design, which ensures combination flexibility and high adaptability.

    PLC control is used for comfortable remote and centralized control. The snake-shaped leveling device serves for effective solving the problems related to filter cloth deflection and wrinkling.

    Product Advantages

    We perform detailed engineering of the pulp feed and distribution unit to ensure uniform filter loading. Highly accurate belt centering prevents belt slippage and edge damage. Technological solutions for separating filtrate and wash water guarantee high dewatering efficiency and final product purity.

    FAQ

    For which industries is the most effective use of vacuum filters?

    This equipment is indispensable where rapid filtration of large volumes of suspensions to obtain clean sludge is required, for example, in the mining or chemical industries. The horizontal arrangement allows you to effectively wash the cake directly on the belt, removing soluble impurities, which is critical for obtaining high-quality raw materials.

    How is the tightness of the vacuum zone ensured when the belt moves?

    ASMEX PETROCHEM units use a special vacuum chamber with anti-friction seals. The belt glides smoothly over the vacuum zone, maintaining a stable vacuum along the entire filtration length. This minimizes pressure loss and allows high dewatering rates to be achieved even when working with fine particles.

    How often does the filter tape need to be replaced during 24/7 operation?

    The service life of the belt depends on the abrasiveness of the material, but the use of reinforced synthetic blades allows them to be used for several months or even years. The built-in continuous washing system removes particles from the pores of the fabric in each cycle, preventing them from "blinding" and maintaining high throughput.